500 KG Food Freeze Dryer
Ultra High Capacity Industrial Freeze Drying System for Large Scale Food Processing, Commercial Manufacturing and Continuous Production.
The 500 KG Food Freeze Dryer delivers reliable freeze drying performance while preserving product quality, nutritional value, colour, flavour and texture.
Product Overview
The 500 KG Food Freeze Dryer from MAGTRANS Systems Private Limited, in association with REFVAC Freeze Drying Systems, is engineered for ultra high-capacity food processing, industrial manufacturing, commercial production facilities, and large-scale processing plants.
Built with advanced Freeze Drying (Lyophilization) technology, the system removes moisture through sublimation while preserving the original colour, flavour, aroma, texture, and nutritional value of food products.
Its 500 KG/day capacity enables manufacturers to maximize productivity, reduce processing time, and consistently produce premium-quality freeze dried products with extended shelf life.
High Capacity Industrial Performance
Designed for continuous industrial production, the 500 KG Food Freeze Dryer combines high productivity, operational reliability, and energy-efficient performance.
The system allows manufacturers to process large production volumes while maintaining exceptional product quality and consistent drying performance.
Loading capacity may vary depending on product characteristics. For voluminous products such as spinach and coriander, capacity may reduce to approximately 50% of rated capacity.
Freeze Drying Technology
Freeze drying (Lyophilization) is an advanced dehydration process where frozen products are dried through sublimation under high vacuum.
The process preserves: • Original Colour • Natural Flavour • Aroma • Texture • Nutritional Value
while significantly extending shelf life with minimal thermal damage.
Key Features
- 500 KG/Day Freeze Drying Capacity
- 130 KG Max Milk/Juice Batch
- 78 kW Connected Load
- PLC/HMI Based Control
- Advanced Vacuum Freeze Drying
- Schneider Electric Control Panel
- Frascold Refrigeration System
- Leybold Vacuum System
- SS-304 Ice Condensers
- SS-304 Loading Trays
- Blast Freezer Integration
- Pneumatic and Hydraulic Systems
Benefits
- Preserves taste, colour, aroma and texture
- Retains nutritional value
- Extended shelf life
- Ambient storage under recommended conditions
- Lightweight products
- Reduced transportation costs
- Premium product quality
Technical Specifications
| Freeze Drying Capacity | 500 kg/day based on boiled shrimps of 20% dry matter |
| Vegetable Capacity | 450 kg/day based on vegetables of approx. 15% dry matter |
| Milk / Juice Capacity | Max. 130 kg per batch of 8–9 hours |
| Residual Moisture | Less than 4% w/w |
| Electrical Supply | 415 V, 3 Phase, 50 Hz |
| Total Connected Load | 78 kW |
| Average Power Consumption | 60 kW |
| Make-up Water | 1 cubic meter/hour; 5 kg/sq.cm as stated in source |
| Steam Requirement | 170 kg/hr max.; 110 kg/hr average |
| Compressed Air Pressure | 6 kg/cm² |
| Compressed Air Flow | Approx. 5 m³/hour |
| Space Requirement | 8 m × 10 m |
| Minimum Built-up Area | Approx. 6,000 sq. ft. |
| Refrigeration System | Frascold Italy |
| Vacuum Chamber | MS / SS-304 |
| Ice Condensers | SS-304 |
| Hot Water System | Included |
| Vacuum System | Leybold Germany |
| Pneumatic System | Included |
| Hydraulic System | Included |
| Tray Sets | 2 sets |
| Trays per Set | 120 trays |
| Trolleys | 2 sets |
| Trolleys per Set | 2 trolleys |
| Tray Size | 610 × 355 × 35 mm |
| Control Panel | PLC/HMI based, Schneider Electric |
| Power Panel | Included |
| Blast Freezer | Included |
Applications
- Fruits
- Vegetables
- Herbs
- Spices
- Dairy Products
- Meat
- Seafood
- Coffee
- Bakery Products
- Ready-to-Eat Foods
- Pharmaceuticals
- Nutraceuticals
- Food Ingredients
- Industrial Food Manufacturing
Why MAGTRANS?
MAGTRANS Systems Private Limited offers complete solutions:
- • Consultation
- • Development
- • Equipment
- • Installation
- • Commissioning
- • Training
- • Support
- • Service
Ready to Upgrade Your Industrial Freeze Drying Capacity?
Our engineering experts will help you select the ideal large-scale freeze drying solution for your production requirements.