1.5 Ton Food Freeze Dryer
Maximum Capacity Industrial Freeze Drying System for Large Scale Commercial Food Processing and Continuous Manufacturing.
The 1.5 Ton Food Freeze Dryer delivers reliable freeze drying performance while preserving product quality, nutritional value, colour, flavour and texture.
Product Overview
The 1.5 Ton Food Freeze Dryer from MAGTRANS Systems Private Limited, in association with REFVAC Freeze Drying Systems, is engineered for maximum-capacity industrial food processing, continuous commercial manufacturing, export-oriented production, and large-scale processing facilities.
Utilizing advanced Freeze Drying (Lyophilization) technology, the system removes moisture through sublimation while preserving the original colour, flavour, aroma, texture, and nutritional value of food products.
Its 1,500 KG/day capacity enables manufacturers to achieve exceptional production efficiency while delivering premium-quality freeze dried products with extended shelf life and consistent performance.
Maximum Industrial Performance
Designed for continuous industrial operation, the 1.5 Ton Food Freeze Dryer combines maximum production capacity, intelligent automation, operational reliability, and energy-efficient performance.
Its heavy-duty construction ensures stable long-term operation while maintaining consistent product quality across every production batch.
Loading capacity may vary depending on product characteristics. For voluminous products such as spinach and coriander, capacity may reduce to approximately 50% of rated capacity.
Freeze Drying Technology
Freeze drying (Lyophilization) is an advanced dehydration process where moisture is removed from frozen products through sublimation under high vacuum.
The process preserves • Original Colour • Natural Flavour • Aroma • Texture • Nutritional Value
while significantly extending shelf life with minimal thermal degradation.
Key Features
- 1,500 KG/Day Freeze Drying Capacity
- 500 KG Wet Input Per Batch
- 80 m² Heating Surface
- Advanced Vacuum Freeze Drying
- Frascold Screw Compressor System
- Leybold Vacuum System
- SS-304 Ice Condensers
- SS-304 Loading Trays
- Mitsubishi / Schneider PLC with HMI
- Pneumatic and Hydraulic Systems
- Blast Freezer Integration
Benefits
- Preserves taste, colour, aroma and texture
- Retains nutritional value
- Extended shelf life
- Ambient storage under recommended conditions
- Lightweight products
- Reduced transportation costs
- Premium product quality
Technical Specifications
| Freeze Drying Capacity | 1,500 kg/day based on boiled shrimps of 20% dry matter |
| Vegetable Capacity | 1,350 kg/day based on vegetables of approx. 15% dry matter |
| Wet Input Per Batch | 500 kg per 8–9 hours |
| Heating Surface Area | 80 m² |
| Residual Moisture | Less than 4% w/w |
| Electrical Supply | 415 V, 3 Phase, 50 Hz |
| Total Connected Load | 150 kW |
| Average Power Consumption | 112 kW |
| Make-up Water | 1 cubic meter/hour; 5 kg/sq.cm as stated in source |
| Steam Requirement | 300 kg/hr max.; 160 kg/hr average |
| Compressed Air Pressure | 6 kg/cm² |
| Compressed Air Flow | Approx. 10 CFM |
| Plant Space | 10 m × 12 m |
| Additional Utility Space | 20 m × 10 m |
| Recommended Minimum Built-up Area | 6,000 sq. ft. |
| Refrigeration System | Frascold Italy, Screw Compressor |
| Ice Condensers | SS-304 |
| Vacuum Chamber | MS with food-grade epoxy coating |
| Vacuum System | Leybold Germany |
| Hot Water System | Included |
| Pneumatic System | Included |
| Hydraulic System | Included |
| Tray Material | SS-304 |
| Tray Sets | 2 sets |
| Trays per Set | 360 trays |
| Trolley Sets | 2 sets |
| Trolleys per Set | 6 trolleys per set |
| Tray Size | 610 × 350 × 35 mm |
| Power Panel | Included |
| Control Panel | Mitsubishi / Schneider PLC with HMI |
| Blast Freezer | Included |
| Utilities | Air compressor, cooling tower etc. |
Applications
- Fruits
- Vegetables
- Herbs
- Spices
- Dairy Products
- Meat
- Seafood
- Coffee
- Bakery Products
- Ready-to-Eat Foods
- Pharmaceuticals
- Nutraceuticals
- Food Ingredients
- Export Food Manufacturing
- Industrial Food Processing
Why MAGTRANS?
MAGTRANS Systems Private Limited offers complete solutions:
- • Consultation
- • Development
- • Equipment
- • Installation
- • Commissioning
- • Training
- • Support
- • Service
Ready to Build a World-Class Freeze Drying Facility?
Our engineering specialists will help you configure the ideal high-capacity freeze drying solution based on your production requirements and application.